5 Tips for Kaizen Continuous Improvement

Kaizen

5 min read Implement Kaizen Continuous Improvement in 5 Steps or Less Kaizen, the Japanese term underlying the concept of “continuous improvement,” continues to dominate work flow theory and the training that improvement professionals receive when they look for ways to bring their charges ‘to the next level’. Of course, the traditional tools and teachings of Kaizen are time-proven and ultimately brilliant in their own right, but there are undoubtedly other factors that can influence the effectiveness of …

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Why Six Sigma Root Cause Analysis is a Great Tool

Six Sigma Root Cause Analysis

5 min read Making Improvements with Six Sigma Root Cause Analysis When things aren’t going the way they should, it can often be quite difficult to identify what is actually causing the problem. Despite the fact that it can take a lot of work, root cause analysis is extremely important because of the fact that it will allow you to not just cover up issues, but actually address them directly. In many cases, this will allow you to …

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Causation vs. Correlation in the Lean Business World

5 min read Causation vs. Correlation in the Lean Business World For anyone who’s had to sit through a year of high school statistics, and even for many of those who haven’t, you’re familiar with the phrase “correlation does not equal causation.” While many of us nodded our heads in agreement after some simple illustration, the impact of not intimately understanding this concept in the business world can be catastrophic. I bring this up now because the topic recently …

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Why You Should Use Takt Time Production & How To Do It

Takt Time Production

5 min read Cut Down Wastes with Takt Time Production There are many types of waste within a facility, and many different things that can contribute to that waste. For most facilities, one of the biggest causes of waste is improper planning on the production line. In some cases, the line will produce products too slowly, which is inefficient, and can upset customers. In other cases, products are produced too quickly, which is a waste of resources. In …

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Three Steps to Change Management

5 min read LinkedIn Group Discusses Change Management The idea of effecting change within a business is exciting and positive, but it can, at the same time, cause some stomach turns for Lean professionals. Even with experience, and sometimes because of it, the task of changing minds, processes, and habits can be daunting. Users on LinkedIn Six Sigma, Change Management, and Lean Methodology groups often bring up the topic of which tools and habits make for the most …

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Cheap Manufacturing – The Potential Backlash of Low Wages & Pricing as a Competitive Strategy

4 min read LinkedIn is a veritable wealth of knowledge for professionals looking for insights and discussion within their industry, and business owners won’t be disappointed by one discussion prompt this week. One user made an initial post stating that, contrary to popular belief, being the “cheapest” should never be the goal in your business. He goes on to argue that looking too hard at minimizing the costs of running your business might cause you to lose focus …

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The 5 Ingredients to Sustaining 5S

3 min read Implementing a 5S program in a facility takes a lot of hard work and dedication. In most cases, however, companies are willing to put in that effort in order to get the great results they desire. A facility will have buy in from upper management who are willing to provide the financial backing and other support necessary to really get the 5S program off the ground. Once 5S has been implemented, however, the passions often …

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How Kaizen is Imperative to LEAN Success

kaizen event

4 min read Kaizen is a Japanese term that relates to making continuous improvement in organizations through improving the process. Kaizen events have been met with opposition by many organizations because for it to work successfully, employees must step away from their jobs between three and five days to participate in the events. Rather than take a preventative approach, employers are more likely to use kaizen events to address problems retroactively. This approach is ineffective. To have the …

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Focus on Better Decisions Rather than Workflow Improvement

3 min read Ongoing improvement in any industry is essential for the success of a business. When companies, or even individual facilities, become stagnant, their competition can quickly overtake them. With this in mind, it is important for all companies, and the individuals who make them up, should always be trying to make improvements. In many facilities, the main focus is on workflow improvement. Things like adjusting the way a particular part is made, for example, can decrease …

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Are Certifications More Important then Experience?

Are Certifications More Important than Experience?

5 min read Preparing to enter the job market is a task that can take years and even decades. Parents start preparing their kids for an eventual job and a career practically from the moment they set foot in a classroom. As one progresses through the stages of their chosen career, people start to think about the kind of education they wish to get to advance. One of the most often asked questions is what matters most during …

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